Ergonomic design of control centers : dimensions of workstations

12/09/2024

Control centers are often strategic and critical environments in which control and monitoring activities take place 24/7. Furthermore, the operators of a control center often carry out continuous and differentiated work on the same workstation. This is why particular attention must be paid to the ergonomics of workstations, which must promote the physical well-being and comfort of the operator.

 

 

 

General Ergonomic Requirements

Inside a control room, the same workstation shall accomodate operators with different physical characteristics.

According to the standards currently in use (UNI EN 527-1 and ISO 11064-4), the workstations of a control room must be designed to accommodate operators with physical characteristics ranging from the 5th to the 95th percentile of the intended user population . Furthermore, they must be designed according to human capabilities, limitations and needs.

In particular, to correctly design a control console station, two aspects must be considered:

  • the reach envelope must be evaluated considering the 5th percentile of the user population who must, for example, be able to reach critical equipment;
  • free space must be evaluated considering the 95th percentile of the user population who must, for example, have free legs under the worktop.

If it is impossible to satisfy such a wide range of users, an adjustable workstation should be considered. If so, the adjusters should be easy and safe to use from a seated position.

 

 

 

 

Dimentions of a Type C Desk (Fixed Height)
Type C desks are those with fixed height, the most used in many countries.

In the following figure, the dimensions of an ergonomic workstation according to UNI EN 527-1 are shown for a type C desk (fixed height) for a seated operator, considering the anthropometric data of the European population).

ergonomic dimentions of a control console with fixed height

As shown in the figure, a type C (fixed height) desk for a seated operator should respect the following ergonomic dimensions:

  • Top height: 720-760 mm
  • Maximum front top thickness: 70 mm
  • Maximum rear top thickness (at 500 mm): 100 mm
  • Minimum depth of free knee space: 500 mm
  • Minimum depth of foot space: 800 mm
  • Minimum height of the footwell: 120 mm (600 to 800 mm from the front edge)

Other dimensions to take into consideration:

  • Minimum depth of the top: 800 mm
  • Minimum legroom width: 790 mm

 

 

 

Dimentions of a Type A Desk (Adjustable Height)

Type A are height adjustable desks, and the ideal choice for a control centre.

The following figure shows the dimensions of an ergonomic workstation according to UNI EN 527-1 for a type A desk (with adjustable height) for an operator in a sitting/standing position, considering the anthropometric data of the European population.

 

dimensions of an ergonomic workstation for control center - adjustable height

As shown in the figure, a type A (adjustable height) desk for a seated/standing operator should comply with the following ergonomic dimensions:

  • Top height (minimum range): 650-1250 mm 
  • Maximum front top thickness: 55 mm
  • Maximum rear top thickness (at 500 mm): 80 mm
  • Minimum depth of free knee space: 500 mm
  • Minimum depth of foot space: 800 mm
  • Minimum height of the footwell: 120 mm (600 to 800 mm from the front edge)

Other dimensions to take into consideration:

  • Minimum depth of the top: 800 mm
  • Minimum legroom width: 790 mm

 

 

 

Posture considerations

Inside a control center, an operator assumes different postures while carrying out his tasks: sitting, standing or alternating sitting/standing.

As a general principle, the position assumed by the operator depends on:

  1. the type of task, in particular: seated workstations are suitable for continuos work; standing workstations are suitable for occasional use.
  2. the postural needs of the operator who often has to spend prolonged periods on his workstation. Alternating between sitting and standing position helps reduce physical stress.

The ergonomic requirements (according to ISO 11064-4) are determined by the type of task and the postural needs of the operator. As a general principle, any solution should allow posture changing.

A height-adjustable desk that allows to alternate between a sitting and standing position is the best solution. It takes into account the duration and type of work performed, as well as the postural needs of the operator.

 

 

 

Other recommendations (according to ISO 11064-4)

Other general requirements and recommendations for a control console are as follows.

  • A control room console must take into account the management of electrical cables and equipment;
  • The layout of the control workstations must allow easy maintenance, providing easily removable access panels or free space around the devices.

 

 

 

Main design problems

A control room workstation must meet more stringent needs than an office desk. Respecting all ergonomic dimensions becomes difficult and technicians often find themselves having to ignore some aspects in favor of more performing and efficient layouts. 

Below are some of the most common problems encountered when designing control room consoles.

 

1) VARIETY OF USERS

The purpose of a control room is to constantly manage and control events of various kind to prevent or avoid crise and damage.

The work in a control center is often continuous, 24 hours a day, and differentiated. Due to this, the same workstation is used by multiple operators with different physical characteristics who alternate between sitting and standing position.

A fixed or partiallly adjustable desk is not suitable for this type of environment. A fully adjustable workstation is the most suitable choice.

All Bosco control consoles are adjustable in height from 740 to 1250 mm to ensure the comfort of operators with different heights and to carry out tasks both sitting and standing.

sit-stand system control console

Control Console TeKno - sit and stand system

 

 

 

2) HOUSING OF ELECTRONIC EQUIPMENT

A control room is the "brain" of a company or organization, where large flows of data from different applications converge.

A desk that ergonomically organizes the many electronic equipment and cable flows is the right choice for a cutting-edge control center. 

The need to house many devices inside a control room makes it difficult to always respect ergonomics.

Bosco produces a wide range of consoles that respect ergonomic principles (UNI EN 527-1 and ISO 11064-4) and at the same time allow you to house and organize cables and electronic equipment.

The following image shows an example of an ergonomic Bosco console from the Karma2 series, equipped with cabinets and a 19" rack system for housing equipment, computers, cables, VLTs and more.

 

ergonomic desk - workstation for control centers

Control Console Karma - detail of equipment and cables organization

 

 

 

 

Ergonomics of Bosco Control Consoles

Generally speaking, to guarantee the operator's well-being, all Bosco consoles include:

  • Motorized leg with height adjustment from 750 to 1250 mm: allows it to adapt to 90% of operators and allows the change of posture;
  • Cantilevered work surface: guarantees free space in width for the operator's legs;
  • Work surface depth from 1050 to 1130 mm: guarantees sufficient range of action for the operator, accommodation of 4 monitors per workstation and any other equipment on the top;
  • 19" Rack unit and DIN pitch holes under the work surface: ensure the management of cables and electronic equipment;
  • Easily accessible doors with safety key: to ensure safety and easy maintenance.